| Customization: | Available |
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| After-sales Service: | Product Installation, Product Warranty, Technical |
| Type: | Mechanical Feeder for Power Press |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Control panel
1. The human-machine interface adopts Taiwan PanelMaster 's 7-inch high-definition large screen with uniform color and fine texture.It is used in most industrial environments,supports serial port and network communication synchronously and has high reliability.
2. The switch adopts sliding contact with self-cleaning function. Normal closed and normal open contacts use separate knot structure, which can work at different poles, with anti-rotation positioning and loose mounting gasket.
3. It uses self-resetting flat button, which is light in weight, moderate in key stroke and adopts modular structure. The contact adopts a ketone-based composite point, which has strong electrical conductivity and large carrying current, and its life span is 1 million times.
Operating handle
1. The electric control box has a separate operation box , which is convenient to change position and save time. And it is water-proof and dust-proof, with high material strength, good electrical conductivity and long service life.
2. The electric control box is equipped with an emergency stop button, which is safe and reliable, and effectively reduces the opening and closing of the electric control box and protects the operation panel.
Feed roller, retaining wheel
1. The feeding roller adopts unpowered galvanized roller, which is integrally formed. Its surface is scratch-resistant and wear-resistant, and it uses mechanical bearing, flexible in rotation and durable in use.
2. The feed retaining wheel is plated with hard chrome, quenched hard chrome HRC60, and the locking handle has strong locking force.The locking is convenient and the roller rolls smoothly.
Feed cylinder
It adopts genuine AirTAC cylinder, alloy cylinder, hard oxidation, riveting without leaking.It uses solid aluminum for CNC precision machining. And the inner wall is smooth and not stuck.Therefore it has high working efficiency, high strength operation and durability that is suitable for various working conditions.
Servo motor
Both the servo motor and the driver use the Yaskawa brand (optional) to greatly improve the performance of the device and maximize device performance and solve problems.
Yaskawa's original "free adjustment function" is further deepened. There is no need for tedious tuning work and its operation is stable. It can be used in harsh environments and is energy-saving, and meets safety standards for visualization.
Transmission gear
The gear processing process includes the following processes: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting.
The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed;then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.
The Zigzag Feeder is designed primarily for automatic sheet metal feeding in wafer sub-material production lines. Engineered for cost-efficiency and high performance, it delivers high output, precision, and low energy consumption, all while maintaining full automation. Its flat work roller helps correct material arc, ensuring smooth passage through the mold and preserving material flatness, minimizing waste.
Applications for Zigzag Feeder:
1. Acceptable Material Specifications:
- Material thickness: 0.3-3.0mm
- Maximum width: 1800mm
- Wafer diameter: 1000mm
2. Widely Used In:
- Hardware, stamping, electronics, electrical appliances, technology, automotive parts, metalworking, packaging, aviation, machinery, electrical systems, and more.
3. Compatible Materials:
- Steel, aluminum, copper, stainless steel, iron, and other metals.
Features
1. High Output:
- Capable of multiple shifts, each saving 7% of material based on a 60-degree angle calculation. The shift angle can be adjusted according to material width, optimizing material utilization.
2. High Efficiency:
- Operating at a speed of 60 shifts per minute.
3. High Precision:
- In continuous stamping, the distance between edges can be set within 0.5mm, with each shift error limited to within 0.08mm.
4. Compact Design, Low Energy Consumption:
- Small footprint with minimal energy use.
5. Convenient Handling:
- After stamping, finished materials automatically drop onto the conveyor belt, which feeds into the palletizer for easy handling.
6. Fully Automated Control:
- The entire production process is fully automated, requiring only one operator to control the electronic panel. Simply input the operating procedure, and the system handles the rest, reducing labor requirements.
| Name | NC servo zigzag feeder | |||||||||||
| Model | NCF-200P | NCF-300P | NCF-400P | NCF-500P | NCF-600P | NCF-700P | NCF-800P | NCF-900P | NCF-1000P | NCF-1300P | NCF-1500P | |
| Width | mm | 200 | 300 | 400 | 500 | 600 | 700 | 800 | 900 | 1000 | 1300 | 1500 |
| Thickness | mm | 0.6-3.5 | ||||||||||
| Feeding capacity (width×thickness) |
mm | 200×2.0 180×2.5 150×3.0 120×3.5 |
300×2.0 280×2.5 220×3.0 180×3.5 |
400×2.0 380×2.5 300×3.0 250×3.5 |
500×2.0 380×2.5 300×3.0 250×3.5 |
600×2.0 460×2.5 380×3.0 320×3.5 |
700×2.0 480×2.5 450×3.0 380×3.5 |
800×2.0 480×2.5 450×3.0 380×3.5 |
900×1.0 650×2.5 550×3.0 450×3.5 |
1000×1.0 650×2.5 550×3.0 450×3.5 |
1300×1.0 750×2.5 600×3.0 500×3.5 |
1500×1.0 800×2.5 650×3.0 600×3.5 |
| Feeding length | mm | 0-9999.99 | ||||||||||
| Feeding speed | m/min | 20(max) | ||||||||||
| Moving speed | m/min | according to the products and press machine's speed | ||||||||||
| Moving distance | (max)mm | each side 100 | each side 150 | each side 200 | each side 250 | each side 300 | each side 350 | each side 400 | each side 450 | each side 500 | ||
| Feeding servo motor | kw | 0.85 | 1.3 | 1.8 | 1.8 | 1.8 | 2.9 | 2.9 | 2.9 | 4.4 | 5.5 | 5.5 |
| Moving servo motor | kw | 0.85 | 0.85 | 1.3 | 1.3 | 1.3 | 1.8 | 1.8 | 2.9 | 2.9 | 4.4 | 4.4 |
| Feeding accuracy | mm | ±0.2 | ||||||||||
| Releasing system | Pneumatic type | |||||||||||
| Pressing type | Spring pressing | |||||||||||
| Applicable material | SPCC, SUS(common) | |||||||||||
| Control type | Electric control cabinet and hand switch box | |||||||||||
| Mainly configuration | Yaskawa motor, Mitsubishi PLC, Weinview HMI, Delta VFD | |||||||||||
| Optional configuration | full automatic lubricator/semi-automatic lubricator, conveyer belt, scrap recoiler, scrap cutter, coil car, pressing arm, supporting device | |||||||||||
| Feeding line height | (Distance from floor to press worktable) + (Bottom mould height) ± 65mm | |||||||||||
| Feeding direction | Left→Right/ Right→Left | |||||||||||
| Electrical power | 3 Phase, AC380V±10%,50HZ ±2% (It can be changed according to your requirement) |
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| Pneumatic pressure | Mpa | 0.5 | ||||||||||
| Features and advantages | 1. For feeding part: adopts position half close-loop control, under this control mode, the servo motor's feedback elements not only the speed feedback elements but also the position feedback elements. Then can realize the control of speed and position automatically. 2. For moving part: adopts servo motor, through precise ball screw sets, turning the circling motion to linear motion, guarantee the positioning accuracy. |
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Packaging & Shipping
Q: Quality Assurance?
A: With over twenty years of experience in the industry, Lihao Machinery has built a strong reputation for delivering high-quality products. If the problem is due to a defect in our product, rest assured that we will honor our contract and take immediate action to resolve it. Our dedicated customer service team is always ready to assist you and ensure you have complete peace of mind when choosing us as your partner.
Q: What payment methods do you accept?
A: We accept T/T , L/C, and PayPal.
Q: How to maintain equipment?
A: We have equipment maintenance operation manuals available
Q: How long does it take to deliver?
A: Delivery time varies depending on the way the production is customized, we will give you an estimate when quoting.
Q: What shipping methods do you offer?
A: We offer sea freight, air freight, and land transport, depending on your needs.
Q: How are shipping costs calculated?
A: Shipping costs depend on your order's weight, size, and destination. We'll provide a quote once your order is confirmed.
Q: How long will delivery take?
A: Delivery times vary by shipping method. Sea freight takes 4-6 weeks, air freight takes 5-7 days. We'll give you an estimate when you order.
Q: How to install?
A: There are installation videos and installation manuals, and we can also provide door-to-door installation and debugging services (additional fees are required)
Q: Can it be covered by warranty?
A: If it is not damaged by human factors, we can provide a one-year warranty service, but lubricating oil, belts and other consumables for equipment operation are not covered by warranty.
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